Top 8 Maintenance Tips for Absorption Chillers

Chill-Pro® supports a comprehensive approach to predictive maintenance that protects the building
owner’s investment in cooling equipment and keeps it operating reliably and efficiently.

Here are 8 Tips for maintaining Absorption Chillers…

  1. Maintain the Purge unit
    Perhaps the most critical part of the system’s operation is the purge unit, which maintains the
    vacuum within the chiller shell by expelling air that leaks in. The pump should be operated at
    least once a week, even when the system is not in use.
  2. Leak-Test the unit regularly
    Because an absorption chiller system requires vacuum conditions to generate cooling, air leaks
    sharply reduce system performance and reliability. If the system requires frequent purging, it
    should be pressure-tested as soon as possible to check for air leaks. Leaks should be repaired
  3. Test for tube leaks
    If leaks are detected at the head of the generator, evaporator, condenser, or absorber, there
    may be a leak in one of the tubes. Pressure tube testing or eddy current testing can be used.
    Replace faulty tubes as necessary.
  4. Check for tube fouling and scaling
    A drop in capacity may indicate that the tubes need to be cleaned. Cleaning frequency is
    influenced by local water characteristics, atmospheric contamination, operating conditions, and
    other local conditions. Two types of deposits can cause fouling: Dirt/rust/ sludge, and scale.
    Condenser tubes should be cleaned annually, at a minimum.
  5. Maintain the pumps
    Seals on both solution and refrigerant pumps should be replaced when a leak is evident. The
    motor coolant system strainer should be cleaned while other maintenance functions are being
  6. Make sure the lithium bromide is properly conditioned
    For maximum protection, the system must have the proper lithium bromide salt concentration
    and inhibitor to prevent the salt solution from causing internal corrosion on the shell and tubes.
    Withdraw and test a sample of the salt solution and consult the manufacturer if alkalinity is too
  7. Inspect and verify the calibration of controls
    Check all operating and safety controls, checking lights and gauges for accuracy. Inspect steam
    valve and make sure it is closing properly. Check power supply and unit fuses. Review the
    temperature readings on the cooling tower water. Check the settings of tower fans.
  8. Maintain a Data log
    A good log may help an operator recognize early symptoms that could result in poor
    performance or damage to the unit.

Office: 800-704-7685
101 E. Washington Bl, 10th Floor
Fort Wayne, IN 46802